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Fault Diagnosis And Maintenance Of Koyo Deep Groove Ball Bearing Running Vibration
Oct 31, 2018

Koyo bearing temperature rises slowly in operation, usually. 1-2 hours to stabilize. The normal temperature of deep groove ball bearings varies with mechanical, thermal, speed and load heat capacities. If lubrication, suitable equipment, bearing temperature will rise rapidly, there will be abnormally high temperature, if necessary stop operation, take necessary precautions. According to a large number of test data, a list of various mechanical work in the bearing ring temperature average value for reference. By lubricating, the values in the table represent approximate temperature ranges due to temperature, speed, load, and environment.

When the Koyo bearing is removed for inspection, the photographic record is used for the first time. In addition, imported bearings to confirm the amount of residual lubricant and lubricant sampling, and then clean deep groove ball bearings.

A. The cleaning of bearings is carried out by rough cleaning and cleaning, and the bearings can be placed on the metal grid at the bottom of the container in use.

When B or rough washing, remove grease or adhesive with brush in oil. At this point, if deep groove ball bearings are rotated in the oil, the rolling surface will be noticed due to damage from foreign bodies.

C, fine wash, slowly rotating bearings in oil, must be carefully carried out.

Normally used cleaning agent is neutral water-free diesel oil or kerosene, according to the needs of sometimes also use warm lye. No matter which detergent is used, it must be filtered regularly to keep it clean.

In order to judge whether the removed Koyo bearing can be reused, German bearings should be inspected for dimensional accuracy, rotational accuracy, internal clearance, mating surface, raceway surface, cage and sealing ring.

Bearing vibration in the work to identify inspection, bearing vibration is very sensitive to deep groove ball bearing damage such as spalling, indentation, corrosion, cracks, wear and tear will be reflected in the bearing vibration measurement. Vibration can be measured by using special bearing vibration meter (frequency analyzer, etc.), and the abnormal situation can not be inferred by frequency. The measured values are different because of the use conditions of Koyo bearings or the position of sensor devices, so it is necessary to analyze and compare the measured values of each machine before determining the criteria.

The main cause of Koyo bearing vibration failure is friction and mechanical two aspects. Sometimes it's a single friction problem, sometimes it's a single mechanical problem, sometimes it's a combination of two factors. Vibration caused by single friction or mechanical causes is easy to determine, and vibration caused by the interaction of the two factors is difficult to analyze. It is easier to distinguish the vibration caused by friction and mechanical factors. When the deep groove ball bearing stops running, if the vibration disappears immediately, it is a friction problem; if the vibration disappears slowly, it is caused by mechanical factors. If the two factors work together, we can observe what faults disappear at the moment of power failure and what falls are still at work.